MTC Finisher

Wood

Plastic

Features: • Machine Frame of welded, US sourced, A36 Structural steel o ArcFX™ MIG Welding Technology o Stress Relieved in accordance with ASTM 993 o Machined to precise GD&T straightness, flatness, and positional tolerances with 125micro-inch finishes o Powder Coated Finish; TGIC Polyester coating platform in compliance with UL-1332 • Part Processing Envelope o 48” x 24” o Vacuum Matrix Table  Capable of surface sanding via foam-tiled spoil board  Capable of “edge breaking” perimeter, top corner, edge  Capable of vacuum pod processing allowing for side-edge sanding • Vacuum pod processing requires manual loading and positioning of pods • Automated pod processing options are available • Vacuum Pump o Includes one (1) 1.5HP, 25CFM, 25” Hg, with vacuum pump o Includes filtration canister and filter element o Operation volume of less than 76dB • Industrial Robot Arm o 20kg load capacity o 2,100mm maximum reach o 6 Degree of Freedom with closed loop servo system • Control System o 10” Touch-Screen Control Interfaceo Robot control pendant • Sanding Head Options o One of the following three Pneumatically operated Sanding Heads is included at Purchaser’s choice o Round Random Orbital  5” Diameter sanding pad  3/16” Orbit Diameter  Maximum Orbit speed up to 10,000 RPM  Compressed air operation of o Square Orbital  5” x 5” sanding pad  3/16” Orbit Diameter  Maximum Orbit speed up to 10,000 RPM o Rectangular Orbital  70mm x 198mm sanding pad (2-3/4” x 7-3/4”)  1/8” Orbit Diameter  Maximum Orbit speed up to 10,000 RPM • Infeed Cradle o Infeed Cradle to hold Cabinet Doors (and other flat, slab-type parts) o Datum referencing of two edges of each Cabinet Door o Automated measuring of Cabinet Door Height and Width is provided o Automated measuring and determination of rail/stile height vs. center-panel height is provided o Accommodates doors from 12” to 48” tall and 5” to 24” wide o Infeed capacity of up to 17 doors (some restrictions apply based on door thickness and width) o Cabinet Doors must be placed in a Co-Planner manner within the infeed cradle o “Interrupted Addition” of additional Cabinet Doors to the infeed Cradle during machine operation is possible  Digital fencing will stop machine operation for Interrupted Addition • Outfeed Cradle o Outfeed Cradle to hold Cabinet Doors (and other flat, slab-type parts) o Accommodates doors from 12” to 48” tall and 5” to 24” wide o Outfeed capacity of up to 17 doors (some restrictions apply based on door thickness and width) o “Interrupted Removal” of completed Cabinet Doors during the processing cycle is NOT possible  Note: the “stack height” of the completed doors is utilized for proper placement of subsequent parts o Completed Cabinet Doors can be removed from the Outfeed Cradle in bulk when the process cycle is complete • Functional Process 1. Operator loads cabinet doors in the Infeed Cradle 2. Operator sets variables via touch screen control interface o Speed of sanding orbit o Sanding Pressure o Type of sanding path o Number of sanding passes o Edge Breaking Pass (yes or no) o Edge Sanding Mode (requires pods and manual pod positioning 3. Operator starts machine cycle by pressing Cycle-Start button 4. Robot measures height, width of first cabinet door 5. Robot measures thickness variation from the top of the stile/rail to the center panel • If variation is greater than Center Panel Recessed threshold, then dot scan for center panel sanding 6. Robot picks cabinet door at center of gravity and places door on the vacuum table • The door thickness is measured during this process to determine outfeed cradle position 7. Robot switches to sanding mode and sands the door according to the variables 8. Robot unloads the cabinet door and places it in the outfeed cradle • Optional Media Changer $TBD o Automatic Media Changer to remove used media and pickup new media o Hook & Loop adherence o Preload with 25 sheets of new media • Safety Systems o Magnetically latching Emergency Stop system o Over/Under voltage monitoring system o Machine fault detection system stops motion and spindles o Compressed air pressure monitoring system o Digital Fencing via LASER Area Scanners and incorporating Warning and Violation areas Utilities and Connections • Power Requirements o Machine: 208-240VAC 3-phase, 20amp • Compressed Air Requirements o 90-100 PSI o 20CFM of constant air flow for sanding operations o 3/8” Female NPT connection port o Clean, dry air, filtered to 5 microns or less • Installation/Training o The Finisher is sold as a “self-install” product with video training on installation, operation and maintenance o Technical phone support is offered by the manufacturer at no cost for 1 year after shipment • Loading/Shipping/Shipping Insurance o FOB Eau Claire, WI o Machine will be shipped in a skidded wooden crate o Shipping must by be LTL and not generic common carrier o Unloading is the responsibility of the purchaser